Ask the Builder: Having Fun With Brick

Funny things can happen at a brick factory that might have an older kiln.
Ask the Builder: Having Fun With Brick
This is a small brick and stone retaining wall. The mason used some factory-reject bricks to create it. It's also possible these curved and twisted bricks were made on purpose. Tim Carter/Tribune Content Agency/TNS
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My guess is that most of the bricks you’ve seen in your lifetime have been very uniform in shape. Each brick is rectangular. This is by design in almost all cases. The length of a brick plus one mortar joint in the USA is supposed to equal 8 inches. The depth of a standard brick plus a mortar joint is intended to measure 4 inches. The height of three bricks plus three mortar joints equals 8 inches. This is why many common bricks are referred to as modular.

That said, funny things can happen at a brick factory that might have an older kiln or one that’s not designed to heat the contents evenly. A brick might develop a nasty blister and swell up once it’s fired in the kiln. Some can twist and deform. Some develop severe discoloration. This deformation and discoloration are attributed to the excessive heat some bricks experience in the firing process. Brick manufacturers call these clinker bricks, as they make a distinctive sound when they tumble against one another.

Tim Carter
Tim Carter
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Tim Carter is the founder of AsktheBuilder.com. He's an amateur radio operator and enjoys sending Morse code sitting at an actual telegrapher's desk. Carter lives in central New Hampshire with his wife, Kathy, and their dog, Willow. Subscribe to his FREE newsletter at AsktheBuilder.com. He now does livestreaming video M-F at 4 PM Eastern Time at youtube.com/askthebuilder. (C)2022 Tim Carter. Distributed by Tribune Content Agency, LLC.